41 spindle malfunction 1 reset mazak

41 spindle malfunction 1 reset mazak. Hi, Problem could be the CAM11 cable or the MCP/CPU (MC1xxx) card on CNC from which this cable comes out. NIKKEN Mazak Rotary Table Catalog. Could use a reliable source to guide me in the right direction from time to time. All Mazak machine tools are engineered with a number of safety devices to protect personnel and equipment from injury or damage. Dec 10, 2023 · Does the spindle load bar graph on the screen show a high load when rotating the spindle? After replacing the amp, the connection from the PLG (spindle encoder) may not be connecting correctly, or the PLG or its amplifier (near the spindle motor) may be defective. No brake is applied to stop. Depending on max. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. Pump motor is malfunction 1. Get famililar with the ATC Maintenance page. It will just sit there. Jun 4, 2014 · The alarm book is no help and if i call mazak it takes to long for response. Does Jul 16, 2015 · hope that helps I cant get anything from Mazak on this BUT Mitsubishi solved the #22 alarm (wrong parameters) , I still have the 121 alarm Over travel and if I press the OT release button I get a new alarm 226 Spindle Gear Shift Sensor Malfunction. Perform routine maintenance on your Mazak machine to prevent alarm occurrences SPINDLE SAFE OPER. I did notice on about half way through the day the cooling fan in the electrical cabinet is no longer working and when I power down spindle 1 cooling fan does not come on. Thread starter countryboy1966; Mazak QT10N Spindle Drive issue, SE-101 board. Jul 4, 2016 · We had a power failure because of lightning, ever since we have this alarm. Is there any one who had same experience or knows about ALARM 43 on AC spindle controller (Freqrol FR-SF) which might help me??? Thank you. What could be the problem? I'm scratching my head for last few days with this problem The alarm book is no help and if i call mazak it takes to long for response. SYSTEM ALARM Causé Trouble has occurréd for the spindIe in the modé of safety-spéed operation. We changed the spindle logic card of the Turn off the main circuit breaker and then turn it back on. The spindle did run very sweetly. 82spindle warning. "(black)It's easy to remove by RESET. I am worried because the main screen doesnt show other alarms, but the y and x axis show alarms Apr 10, 2013 · We are getting alarm 206 "spindle lube malfunction" on our FH480 horz. PrecisionSpindl. Fanuc 6MB11 "2013 magazine servo unit alarm". com Notes INTRODUCTION 5VP-MAZA-00088 This workholding package is designed for Oct 23, 2014 · Re: Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor. Sep 9, 2021 · Please help me to resolve the problem where my vcn410A-II mazak cnc milling machine having alarm code no. It has no mazatrol option and can only be controlled by code. The high speed ones generally use an air oil mist system. Standard 10000 rpm spindle 10000 rpm spindle output/torque diagram Speed Output Max. Feb 26, 2015 · Pretty standard for Mazak, their part prices on pretty much everything are out of this world. The diagnostics screen verifies gear shifts in the turret as well as clamp/unclamp. Jul 27, 2011 · The chiller is for cooling oil, not spindle lube oil. The machine functions fine at speeds lower than 2000rpm. I've checked the magnet sensor, appears to be in good condition. Continue with reading or go to download page. It was "41 spindle malfunction 1". It was on night shift so I asked the operator to restart the machine. Press reset button. We come up with the same alarm we did on our Integrex J-300: 133 spindle stop. Nov 22, 2021 · I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 battery malfunction alarm have checked batteries with a tester Oct 31, 2010 · There are a few other M parameters M28-M31 which are supposed to be '0', but the machine will only accept a '1' or a '2' . Your quickest way to resolve the issue is a call to Mitsubishi at 1-847-478-2500 and pick the options to get to CNC tech support. power off and power back on and got 2 new alarms. 12 absolute postion warning. The time now is . Recently, some of the machines had servo problem and need to repair. MDS Controller must be repaired. Pump motor over load breaker. The first alarm is a (503) spindle zero speed alarm and the second is (521 Jun 20, 2017 · If you have hours on this machine you might want to check your X axis grease lube line under a sheet metal cover on the back side of the machine table. The VERTICAL CENTER SMART 530C is a world-class Vertical Machining Center that provides unsurpassed value for a variety of applications. On gear 2 machine get to 2200 rpm but deceleration to 0 rpm is taking over 10 second. May 2, 2023 · Tip 1: Consult the Mazak Manuals. mazaks description for alarm 44 is as always less than helpful. Bill Mar 19, 2008 · Mazak says the spindle fan and the fans on the back of the spindle drive are on one circuit, 360 error, nothing in the book. started machine up this morning and had a few different alarms first 2 was, 10 detector malfunction. Thats is the problem with ours. After a few seconds, the bug is turned on "303 ATC 0B MALF. Recently, while hogging with a 3" facemill @ around 900RPM, @ random points the spindle would start making a noise that seemed like a dying dog howling. He did and it went away. Posting Permissions. MAZAK IS A VTC-200B, FUSION CONTROLS. Dec 12, 2013 · The Integrex milling spindle uses a rotary encoder for closed loop speed feedback and positioning for tool changes. Summary of Contents for Mazak VTC-200B. 1. AL–01 Motor overheat Detects internal motor temperature : exceeding specified temperature. The alarm just happened again about 10 mins ago. This function turns the milling spindle to its ATC position. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. Công ty TNHH Aug 12, 2022 · Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion. mill. Check load status. May 14, 2009 · 2006 Mazak 510C-II with a Matrix Controll. if anyone can help me i would appreciate it. Does anyone has the manual of this controller. Karanmah Similar Threads: Mazak MYSTERY. Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Looks like the spindle wasn’t oriented and the lugs are not lined up with the tool cutouts. 204 SPINDLE CONTROLLER MALFUNCTION. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Mar 10, 2011 · Mazak said last year that they have not seen many of these Spindle cooling fan go bad thanks Hi we have a 2008 nexus 510 mill and nexus 200 lathe. Cause The spindle (NC reset level) is abnormal. 2) Replace MCP/CPU card & check. Thanks Similar Threads: Need Help!-Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control; Need Help!-Mazak vertical center nexus 510c-II; Need Help!-mazak alarm 206 spindle lube malfunction Jun 4, 2014 · mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Hello all, I was wondering if anyone can give me some incite on to what direction this alarm points at. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. Actually I inspected the MDS-B-CV-150 power supply unit. Find many great new & used options and get the best deals for Mazatrol Fusion 640T-Nexus MAZAK VCN-410A Mechanical Parts List Manual at the best online. It flexes on every X move and 3 of the 4 lines on ours were broken. looking for a bit of help [ with a mazak H1250, with an M plus controller. This Manual is published to assist experienced personnel on the operation, maintenance and/or programming of Mazak machine tools. 2. So now need help on this new isssue Dec 17, 2023 · Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Jul 07, 2015 This 2004 Mazak Nexus VCN410A manufactured by Mazak has a Mazatrol Fusion 640M Nexus Control and is equipped with Hi Torque Geared Nov 10, 2004 · Our control is a Mazatrol EIA control. Jun 27, 2018 · Re: 360 spindle cooling malfunction alarm in yellow. Feb 19, 2023 · Hi everyone, This is my first post on here so hopefully I've provided the right information. i taped the door closed better and avoided that particular rpm. 41 spindle malfunction 1 Cause The spindle (power-off level) is abnormal. Need Help!-. Again this is a Mark II turret. The controller is a mds-b-sp-110. I just bought my new/old Mazak h400, and I'm having problem with machine, spindle wont turn, I get error that spindle is in neutral, and I can't get the machine to first or 2nd gear so it would start spinning. 6Volt. 10 detector malfunction on my vcn410A-II mazak machine, I checked all the batteries power and I found that all batteries How to install the app on iOS Follow along with the video below to see how to install our site as a web app on your home screen. So the problem is probably associated with communication link, or a device on it. Thread starter Jeanluiz; Start date Oct 10, 2017; Replies 43 #41 Here it is. Apr 1, 2020 · (machine menu 1>maintenance 1>Turret unclamp> turret/tail INI. this alarm, plus E Stop #2 alarm just popped up when I attempted to home axis, and even with many power down reboots won't go away. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. I usually adjust my feeds and speeds so that it's around 90% and I never had any issues with the sub-spindle before. Mazak PLC Alarm List. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION. 44 SPINDLE MALFUNCTION 3 Cause. The sub spindle way covers on my little mazak lathe (which are actually made by Hennig), Mazak quotes me over $6000, we bought direct from Hennig for around $600-700. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Description An alarm occurred at spindle controller. This is what the alarm says. When you spin it up and turn the main power off and its still making Nov 6, 2023 · With the first board, the machine will still run, it just won't continue to run if the spindle decelerates during operation. With the power off turn the spindle by hand and see how it feels. 72 servo warning. The mill spindle engages and drives just fine. torque 16000 rpm AC 37 kW (50 hp) [30-min. absolute position data disappeared. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. HOW do you clear this ANNOYING Mazak alarm??!!! NOBODY KNOWS!! Mazak M2 Freqrol Board (SE-CPU2 BN624A471G54) Setting Problem; Need Help!-Mazak QT 15 Alarm 14 Drive Jul 12, 2020 · I own a 1986 Mazak QT10 with a T2 control and a FREQROL FR-SE-2-22K spindle drive, my problem is I was making a part when the machine gave two alarms #20 NMI emergency stop and and #204 spindle controller malfunction. Oct 3, 2003 · VTC-160A/B, VTC-200B/C & VTC-300C (Mazatrol Fusion 640M) Publication # C557MA0014E. having servo alarm on mazak milling center, alarm is 31 servo malfunction 1, followed by these numbers &00000032, &0002. Both times i shut em off for 10 minutes and all was fine not sure if they are the same Jan 30, 2009 · Speedrider, A lot of spindle controller alarms "latch in" until the power is taken off the controller and turned back on. Page 1 This Manual is published to assist experienced personnel on the operation, maintenance and/or programming of Mazak machine tools. 43 SPINDLE MALFUNCTION 2 Cause The spindle (NC reset level) is abnormal. Replaced the motor Alarm light was on the HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. Two of our machines were Dec 16, 2013 · I checked my Ac spindle controller (FR-SF) and I saw ALARM 43. By Mill&Lathe in forum Mazak, Mitsubishi, Mazatrol Replies: 19 Last Post: 09-03-2022, 01:55 AM. No clue what's going on here. Oct 9, 2017 · Check the value displayed on the LCD readout before and after trying to run the spindle. This can help determine if the spindle is dragging down the supply such as 12 or -12 volts or the 24 Volts. The grease-packed ceramic spindle bearings increase rigidity, reduce heat and help to In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. Acceleration to rpm's is ok. Alarm No. 10: Detector Malfunction. rating] AC 30 kW (0 hp) [cont. Meanings Description Remedy. The batteries were all replaced Nov 22 and we didn't get any low battery warnings prior to this happening. hit reset and got. Also check the little hydraulic cylinder on the top of the spindle that activates the tool clamp. I purchased this machine from another business so I'm unsure how long its been sitting without power. Mazak has told us to check two memory locations to see if bit E is a 1 or a 0. 2 emergency stop. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not Mazak Detector Alarm Malfunction. Still waiting on that new spindle from them. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. The tool that was in the spindle just dropped when it cycled through to this state. If it is the problem is the spindle bearings. Dec 15, 2000 · Machine (2006 410A-ll vmc) was running fine before. Jun 30, 2012 · Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. I took some pictures. The manual says both of these could contribute to the 33 Mar 1, 2021 · 42 SPINDLE PARAMETER MALFUNCTION. If CAM11 cable is ok, need to check. Spindle Malfunction 1 Spindle Malfunction 1. Aug 30, 2021 · i get alarm notification no. 6 ATC ARM JOG CCW Oct 11, 2011 · HELP: mazak alarm. 206 OPEN FRONT DOOR (EMERGENCY STOP) 211 NOT OPERATED MCODE SIMULTA. now and then. I have opened the mr-j2-ct software and uploaded the back up, after turning back on I have tried to repair the absolute position with no success, I am unable to reset the two alarms 1. We have checked our Daikin Oilcon AKJ50Y coolant chiller and can't find what is tripping Mar 12, 2013 · At the spindle amp, there are 2 connectors, one with a cable and the other the buss terminator. All times are GMT +1. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. Action Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. still, something odd going on, might 9. 6 pages. Jan 27, 2016 · Re: MAZAK VTC VTC 20B Spindle Malfunction. Oct 7, 2014 · What i do know is that the spindle has a mechanical high and low gear. It's a rapid change from one speed to another that seems to be the issue. Once that group passes some tests it is carefully Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle 1. 202 HYDRAULIC PRESSURE DOWN. Low voltage encoder backup data, Battery is ok! 2. I opened the power supply unit, but couldn't find any faulty components. I also have not driven the grounding rod yet. Views: 9926 . The gap and position of the rotary encoder is critical for proper operation. " Update: We were able to manually move the tool shifter after activating a parameter to add a menu option to release the break. Sep 23, 2016 · OK so here is the latest. I have noticed an alarm occasionally in the past and it probably was the “Y” axis upon startup, however it always went away Mar 18, 2015 · Also when in C axis mode and milling a part the C axis has been squeaking. W C G O J M R A C T 5A The function described in the menu item No. Cleaned all the sensors and still the same thing. EDIT: I just realized something. If you have an air/oil spindle, service the air-intake filters regularly. Thank Apr 15, 2011 · Forum Rules. South East Asia Technology Centre. When you try to orient the spindle, it times out. Recommended. problem would not happen at different rpm. Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. Any suggestions? Similar Threads: Need Help!-mazak alarm 206 spindle lube malfunction; Strange EMC malfunction; Need Help!-Fadal VMC 40 ATC Oct 10, 2017 · Mazak . I have downloaded the Meldas 500 manual and Spindle Manual. If anyone can point me in the rite General Off Topic Discussions > mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) i dont think there M -code ( but on Integrexes you can go into maintenance menu and actually force lubrication). I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. May 13, 2011 · The quick way to clear the alarm is to simply satisfy the ATC condition for where you got it stuck at. It doesn't seem to have anything to do with the load because one time it stopped mid-air during a rapid move. Sep 8, 2008 · mazak spindel alarm f46c. Last edited by Tulak; 07-15-2019 at 12:41 PM . Please help me to resolve the problem where my vcn410A-II mazak cnc milling machine having alarm code no. rating] 179 N∙m (132 ft∙lbs) [30-min. Any alarm indication on the spindle drive 7 segment display? You may also go to diagnosis alarm page and give the complete alarm details along with numbers mentioned in the bracket, which will help to find the exact cause. Shifts automatically in mazatrol, otherwise its by M-code or by pushing a button. Cool motor, then reset alarm. Sep 27, 2011 · nexus 510c alarms. Made sure the main power is normal- not loosing Alarm light was on the display show (E02) 1. Simple Machinist; Dec 6, 2013 · We use Mazatrol for everything other than HSM. Revised: 01-JAN-06 Document: 800-0000-0106 Page 1 of 4 CHICK WORKHOLDING SOLUTIONS, INC 500 Keystone Drive Warrendale, PA 15086 USA Phone: (724) 772-1644 Fax: (724) 772-1633 Toll Free: (800) 33-CHICK (800) 332-4425 www. The machine Jul 3, 2019 · 42 spindle parameter malfunction ( , , ) c h m redcause What was told me that spindle has one flashing light errors are 37 and F4. Feb 28, 2013 · Running a Mazak quick turn Nexus 200ms. Pull off the cover and there will be a Mitsubishi battery that you need to replace. If anyone can point me in the rite direction, it would be a great help. You can also look at the PD21 power supply. rating] High-speed 16000 rpm spindle 16000 rpm spindle output/torque diagram 8000 rpm spindle output/torque diagram High performance at any speed Dec 14, 2017 · I have the above fault on one of our machines, this was triggered by after the operator hit reset (not during a tool change). 1 Threading with. My position encoder is zeroed at tool 1. I recently purchased a 1999 Mazak FJV-250 with Mazatrol 640M control. Feb 12, 2009 · Mazak T32-3 Alarm 015 System Malfunction. The machine opening normal and it going to home position normally the problem occurs when i try to start spindle. To perform ATC operations, clamp the milling spindle at this position. When the alarm appears the machine will stop and the spindle will continue to ramp down until stopped. 10-29-2010, 02:58 AM #5. Missing one phase on the power. We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. spindle speed, there are various types of lube used. Mar 20, 2019 · Mazak alarm 52 battery alarm will not reset after battery replacement. The clamp/unclamp works fine. . i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Malf. Action Feb 22, 2008 · Trace the buss cable from the Spindle amplifer and plug the terminator into the MRS Servo Drive where it's plugged in too. Position of the ATC hand before moving 0° (pink). Ours feels a little notchy. . I blew out the chiller unit and and cycled power to Feb 6, 2023 · Not very high. 2 “TROUBLE SHOOTING FOR EACH ALARM”. It indexes only doesn't clamp. HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. Nov 10, 2014 · Big thanks in advance. Remember if you turn off the machine some parameters may end up needing reset so order your battery and leave it on until you have finished installing the new one. In MDI I can index to 1 degree increments : M319 S1 / M319 S59 / M319 S46 or whatever. Idea's ? (on edit) Nevermind MF1, MF2, reset tricked worked. we have a 1999 QT-250 Mazak and we are getting this alarm. Conditions: Same as for items 1, 2, and 3 above. Refer to the Mazak Manuals for detailed information on specific alarm codes; Identify the recommended troubleshooting steps and follow them carefully; Tip 2: Regular Maintenance. Anyways, I disconnected the two coming from the controller and moved out of the way. I fired up the machine and when I hit the spindle on the spindle cooler fan come on now and it does not throw the breaker. The VCS product line combines advanced technology, productivity and value for a wide variety of machining applications. ChickWorkholding. My machine has a separate milling spindle drive and my friend's uses the same drive for the milling and turning Jan 20, 2021 · Typical RST 3 Phase in but out it has only 2 and on the Large cont actor its Bussed with 1 in. vibration resonance much more at certain rpm. The machine homes no problem and has all of the correct tool data (in spindle and up next). Well can you confirm the led status on the power supply drive. Machine: 1992 Mazak VTC-41(traveling column with a 22X16 travel) Alarm: 392 Servo Alarm (Servo Pack)(Y) Play by Play: Machine ran fine yesterday. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. The sound was definatly cyclic in nature. 43 SPINDLE MALFUNCTION 2. Since we are setting up a new shop we have no heat and its very cold in the shop. 200 THERMAL TRIP (EMERGENCY STOP) 201 BREAKER TRIP. Inverted the two phases from the cable. set) The procedure calls for the turret unclamp function first but its unresponsive, as are the rest of the options despite holding the MF1 & MF2 keys. Do you guys have any idea to share with me on how to reset the parameters on z-axis because its cannot go home (homing). Jul 11, 2022 · i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 ". 6 is executed in series in reverse order. INADEQUATE) and pressing the ATC ARM SEING ANGLE will move the arm a little but then have alarm 302 ATC ARM DRIVER MALF. When I'm manually running the machine, I can decelerate slowly and hit "spindle stop" with out an error, and the spindle still stops quickly. Posted via Mobile Device After the tool change team, the spindle goes to the right place and stops there at the open door. To maximize the life of your spindle, keep your lubricating fluids clean and at safe operating levels – and adhere to the factory-recommended lubrication schedule. the spindle drive show it "F4 32". I adjusted the rearmost coupler so the M spindle drive reads zero. If i move the Z-column all the way towards the pallet i got a 6 by 8, 1/2inch thick black steel plate cover next to the screen. Also under diagnosis --> SPindle drive, check what is written against Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. If the alarm is not released, please contact your MAZAK service representative. For troubleshooting the listed alarms, refer to 9. Read Download. SERVO MALFUNCTION 1 Cause The servo (power-off level) is abnormal. alarm cannot be cleared, and machine will not move from current location. In fact I have a few questions for anyone that is an expert operator. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. Not sure if it'll help tho Oct 10, 2017 · could be electronic circuit board that controls motor. After getting it hooked up and moving around and replacing the battery on the magazine drive I tried a few tool changes. Yamazaki Mazak Singapore. The Variaxis is a simple tool changer. I am truly sorry to hear of your situation and hope you get things figured out. I did re-connect the partioin cylinder electronics but not the air supply. Dec 14, 2017 · Thank you for your reply. (ATC) is AL-01-N1-01. Mazak Nexus 200 - Battery Malfunction Alarm. Feb 2, 2019 · Alarm 212 is "magazine Drum Malfunction" Alarm 300 is "Magazine Shifter Pos. I checked the spindle drive and there wasn't any lights on the power supply or the drive . After stopping the machine to investigage and finding we Oct 22, 2015 · Mazak SQT200MS 640T The sub spindle has the 5 degree indexing option. Main power was connecting to the reverse phase. Dec 19, 2007 · Sounds like the same exact thing our Nexus 6000 is doing. Check and remedy Turn off the main circuit breaker and. Pretty sure I got these from RASmachinetool sorry, here are 42 SPINDLE PARAMETER MALFUNCTION ( , , ) C H M RedCause What was told me that spindle has one flashing light errors are 37 and F4. It was completely dead. I'm faily new to Mazak and get stuck every. It's sitting around 55%. They worked hi. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) 389. Founded in 1988, Yamazaki Mazak Singapore plays a pivotal role in providing premium quality before and after sales service. I gather some infos here machine should be run at 200-225 volts Jul 1, 2010 · The spindle drive regulates the power going to the motor and the power supply just delivers the DC power to the spindle drive so I highly doubt that the power supply could cause this problem. I have had the problem 2 times we came to the conclusion we were having a power problem from not enough power. Here are some details. Power up and see if your keys work. In the controller of the spinlde reads f46c. 205 MILLING CONTROLLER MALFUNCTION. Address XOE being a 1 would indicate that the oil pressure is high and the spindle Aug 29, 2019 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. both are refurbished. Does any when know how to test the encoder/ could this be a scale issue or is this main spindle trouble. The lower speed units with a gear box have another lube pump for the gearbox, and may use grease lubed bearings in the spindle. However in Auto mode the M319 S(whatever) pushes out the clamp pin and when it's not lined up with a 5 degree hole it alarms out. 1) Memory clear & reload from backup. We are seeing the same issue with a Mazak 450-2 M We are getting intermittent 360 Spindle Cooling Malfunction alarms. 203 AIR PRESSURE DOWN. The Global Leader in Machine Tools-Turning centers, Machining centers, Multi-tasking, Hybrid multi-tasking, Laser processing, CNC technology, Automation and IoT solutions. I can clear any ATC alarm in seconds (unless something mechanically very bad happened). If you reset an internal breaker in the cabinet you will have to turn off the main machine breaker then turn it back on to reset the spindle controller. basically safety interlock would stop spindle if it read door was open even if door was Jun 8, 2012 · I got an alarm the other day. Even so! When machine is braking in gear 2 never manage to stop. What you need to do , at this moment, is find your electrical drawing , find two inputs lubrication pressure proximity switch and lubrication flow proximity switch (if your machine has both of them). I already checked the batteries and found it's in good condition around 3. When trying to enter a '0', it reads a blue message '402 Data Inadequate'. It is not providing the MC output to energize the 3 phase contactor to give input AC power to the power supply unit. See the déscription of No. Mazak indicated that is was a spindle controller issue so we have had that tested and rebuilt but this hasn't solved the problem. The rotor and shaft are installed into the front bearing housing and become a separate sub-assembly. Cause The spindle (power-off level) is abnormal. alarm in electronic panel shows, (MAG) is AL-01-N1-01. We thread mill using the planet cycle and it works awesome however it will not work on our new Horizontals. Lubrication is the key to spindle performance and longevity. ) displayed in parentheses. Operators should not, however, rely alarm 22 feedback system malfunction (1,0,&0021) after initializing MAZAK. co ul sm dm gi bj kr su kc pj